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Intermodal Chassis Roadability Inspection & FMCSA DVIR Interlock
Operational compliance manual for intermodal drayage carriers: enforce 49 CFR Part 396 8-point roadability walk-arounds, track Intermodal Equipment Provider (IEP) bad-order turn-backs, and shield driver CSA scores.
The 8-Point Roadability Check
FMCSA mandates inspection of 8 safety components: brakes, tires/wheels, lighting/reflectors, kingpin, electrical 7-way connection, chassis frame/bolsters, twist locks, and air line glad hands prior to terminal out-gate.
IEP Defect Turn-Back Logging
Defective chassis (flat tires, missing twist locks, cracked frame welds) must be tagged "Bad Order" and returned to the IEP chassis maintenance pad immediately. Exspeedite logs turnback delays for billing recovery.
Carrier CSA Score Protection
Under federal regulations, chassis defects cited during DOT roadside inspections transfer directly to the IEP USDOT number if the carrier proves proper pre-trip DVIR execution before out-gate departure.
8-Point Intermodal Chassis Roadability Audit Simulator
Chassis Roadability Status & Terminal Out-Gate Authorization:
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FMCSA 49 CFR Part 396 Roadability Component Standards
| Inspection Component | FMCSA Safety Standard | Common Roadside Violation | IEP vs Carrier Liability | Exspeedite Verification |
|---|---|---|---|---|
| Braking System | Drum thickness, chamber stroke, hose integrity | Chafed hose against axle, chamber over-stroke | IEP violation if unaddressed prior to gate out | Driver mobile photo & brake stroke measurement |
| Tires & Wheel Hubs | No recapping separation, > 2/32" tread, no hub leaks | Flat inside dual, exposed tire ply cord, hub leak | IEP equipment citation on FMCSA portal | Tire pressure gauge digital reading capture |
| LED Lights & Conspicuity | 100% illumination of clearance, stop, and turn lights | Broken tail lens, burned-out license plate bulb | Citation transfers to IEP with pre-trip proof | Full 360-degree walkaround video upload |
| Container Twist Locks | Front and rear corner pin latches fully operable | Missing handle, frozen lock unable to engage | Immediate out-of-service order (OOS) | 4-corner latch photo check on driver app |
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