49 CFR § 393.120 MANDATORY CARGO SECUREMENT STANDARD

Steel Coil Securement Manual

Master suicide vs shotgun coil orientations, hardwood timber bunk dimensions, rubber friction mat placement, and direct chain WLL calculations to eliminate rollover fatalities.

HIGH RISK

Suicide (Eye-Crosswise)

Eye facing side-to-side

Under sudden braking, the coil rolls forward directly toward the tractor cab. Requires minimum 1 direct tie-down over the top, plus 2 chains pulling forward and 2 chains pulling rearward through the eye.

  • • Forward G-Force: 0.8g decelerating
  • • Required Bunks: Min 2 hardwood bunks
  • • Friction Mats: Full contact under bunks
  • • Chock Angle: 45° beveled hardwood
STANDARD

Shotgun (Eye-Lengthwise)

Eye facing front-to-back

Coil can roll laterally off trailer sides in turns. Requires cross-chaining through the eye forming an "X" or horseshoe cradles to oppose lateral g-forces (0.5g lateral requirement).

  • • Lateral G-Force: 0.5g turning load
  • • Required Bunks: Cradled lengthwise
  • • Cross-Chain: Angle < 45° to rub rail
  • • Edge Protectors: Double-reinforced steel
PALLETIZED

Eye-to-Sky (Vertical)

Eye facing straight up

Coil rests flat on skid or pallet. Primary hazard is sliding and tipping. Requires perimeter blocking, friction rubber mats, and direct chains or 4-inch heavy-duty web straps.

  • • Sliding Resistance: Friction mats mandatory
  • • Tie-Downs: Minimum 2 diagonal crossed
  • • Tarping: 18oz fitted coil bag recommended
  • • Skidded Base: Nailed floor blocking

FMCSR 393.120 Working Load Limit (WLL) Calculator

50% AGGREGATE WLL RULE
Required Aggregate Working Load Limit (WLL)
22,250 lbs
Single Chain Effective WLL Credit: 6,600 lbs
Minimum Required Independent Chains: 4 Chains
FMCSR 393.120 Minimum Floor Requirement: Mandatory 3 or more for > 20,000 lbs
Exspeedite Pre-Trip Securement Camera Sign-off Request Fleet Safety Demo